Stationary concrete plant Polygonmach S 30 (30 m3/hour)
Productivity of compacted concrete is 30 m3/hour.
Supply of inert materials - conveyor belt.
1
Bunkers of aggregate materials - 4 x 15 m3
2
Unit weighing hopper - 3000 kg
3
Conveyor for supplying aggregate materials - 600 x 13,000 mm
4
Material loading conveyor – 600 x 20,000 mm
5
The supporting frame of the bunkers
6
The mixer is a platform and supports.
7
1-shaft mixer (Option 2-shaft or Planetary) and lubrication system - 0.5 m3
8
Cement weighing capacity - 400 kg
9
Water weighing system - 200 l.
10
The chemical weighing system. additives - 10 l. galvanized
11
Pneumatic system
12
Control room with air conditioning.
13
Management computer, printer.
14
Cement silo - 60 tons (Option)
15
Cement auger (Option)
16
Silo filter - 24.5 m2 filtration area (Option)
17
Level sensors, pressure valves and other components. (Option)
1. – Bunkers of aggregate materials:
Volume: 60 m3
Number of compartments: 4 x 15 m3
Body material: St 37 – 5-6 mm, corrugated sheet.
Number of unloading gates: 8
Discharge gate control: Electropneumatic gate Cylinders: 800 x 300 mm, BRAND: PEMAX
The main body is reinforced against deformation.
Sand compartment selector: 2 pcs., 0.37 kW
Vibrator OLI (Italy), Model: MVE 300/3
The air battery is included.
Service platform (on the one hand).
1 – Aggregate weighing hopper:
Weighing capacity: 3,000 kg
Body material: St 37 – 5 mm sheet metal
Selectors: 2 pcs., 0.37 kW,
Vibrator: OLI (Italy)
Model: MVE 300/3
Equipped with strain gauges: 4 pcs.,
3000 kg / each, Brand: PULSE
Double connection with both a fastener and a chain
2. Aggregate conveyor:
Conveyor dimensions: 600 x 13,000 mm
Case material: NPU 140 mm
Steel Profile Steel C.
Electric motor: 11 kW,
1450 rpm, EMTAŞ Brand
Gearbox: DİŞSAN, reinforced
Bearings: FAG or SKF Reinforced body.
Tape: EP 125, Number of layers: 4,
The thickness of the rubber tape: 10 mm
Manufacturer: DERBY
The emergency stop button is on.
Drive drums: Ø320 mm, thickness 5 mm.
The drive drums are covered with rubber
3 – Conveyor for supplying aggregate materials:
Conveyor dimensions: 600 x 20,000 mm
Body material: bent sheet metal - 4 mm
Electric motor: 18 kW, 1450 rpm, brand EMTAŞ
Brand: DİŞSAN, reinforced type
Bearings: FAG or SKF Brand
Reinforced casings are used.
Tape: EP 125 quality, Number of layers: 4, Rubber tape thickness: 10 mm
Brand: DERBY
The emergency stop button is on.
Drive drums: Ø320 mm, thickness 5 mm.
The drive drums are covered with rubber.
The running platform on one side and the roof over the tape are included.
4 – Aggregate storage hopper :
Volume: 0.5 m3
Sheet steel: St 37 – 5 mm
Selector: 1 pc., 0.18 kW,
Brand: OLI (ITALY), Model: 200/3
Unloading block: Electropneumatic cylinder: 100 x 250 mm, BRAND: PEMAX
5 – Mixer platform and supports:
Steel profile: NPI 240 mm
Unloading height: 4.2 m.
Observation platform - 2 levels, parapets.
All mixer points and weighing hoppers are available and comply with CE standards.
7- Mixer 1 shaft type. Option: 2-shaft or Planetary.
Download volume: 0.75 m3.
Unloading volume: 0.5 m3.
Mixer motors: 37 kW, 1450 rpm (EMTAŞ or equivalent brand - Turkey)
Gearbox: Reinforced type. (DİŞSAN or equivalent brand - Turkey)
The bottom and side inner plate is made of wear-resistant metal Ni Hard, 12 mm thick, minimum hardness 600 HBW;
Mixing blades spiral (screw) type, wear-resistant metal.
Mixing and scraping blades NI-HARD Cast iron, hardness: 700 HBW
Hydraulic block with a hand pump for emergency opening of the unloading door; All moving parts of gearboxes and bearings are constantly lubricated with an oil bath;
Top cover (500 mm) with two inspection hatches and two opening doors with wide access. Hydraulically controlled standard unloading door with three end switches (open, semi-open, closed). Closing is carried out with the help of a pressure gauge on the hydraulic power supply unit;
Modular inspection platform with access ladder and handrails. Mixing motors with insulating materials of class H, protection class: IP55.
Power Pack hydraulic motor: Class H insulating materials, Degree of protection IP55, Hydraulic system engine: 2.2 kW
The kit includes an automatic lubrication system (LINCOLN or similar - GERMANY).
Bearings: FAG or SKF (GERMANY)
The inner surface of the unloading bucket is covered with anti-wear resistant sheet metal HARDOX 450 – 12 mm.
8 – Cement weighing hopper:
Volume: 400 kg
Steel case: St 37 – 4 mm
Выгрузка pneumatic cylinder. (WAM Brand – ITALY)
Connection to the mixer with a flexible pipe.
Strain gauges, 3 pcs., 1000 kg/each. (Brand: PULSE)
Selector: 1 pc., 0.18 kW, (Brand: OLI – ITALY), Model: 200/3
Water weighing system:
Weighing volume: 200 l.
Steel case: St 37 – 4 mm, Galvanized
Выгрузка pneumatic cylinder. (WAM Brand – ITALY)
Strain gauges, 3 pcs., 1000 kg/each. (Brand: PULSE)
9 – The system of chemical supplements:
Capacity: 10 l.
Steel case: St 37 – 4 mm, Galvanized
Выгрузка pneumatic cylinder. (WAM Brand – ITALY)
Strain gauges, 1 pc., 100 kg. (Brand: PULSE)
10 – Pneumatic system:
Compressed air cylinder: 300 l.
Brand : MARK (ATLAS – COPCO or equivalent) USA
Compressor type: Piston compressor with belt drive.
Power: 4 kW
Air pressure: 10 Bar
12- Control room:
Dimensions: 4000 (L) * 2400 (W) * 2200 (H) mm.
The walls are made of sandwich panels with a thickness of 40 mm. 9000 BTU.
Air conditioning.
Computer management:
The automation system includes:
* Power panel and switches
* Dosing control terminals
* Automatic control unit
* Software
* Control panel
* Computer, screen and plotter (HP brand)
* PLC panel (brand SIEMENS)
Electronic components are recognized SIEMENS.
– The plant is fully automated and the system is controlled on a PC.
– The system is equipped with electrical installation devices and Siemens sensors. Remote stations with distributed input-output stations are also part of the automation of the enterprise.
– Advanced PLC programs and error management algorithms ensure high sensitivity during weighing and dosing even at maximum power.
The MCC and the command panel are built for all operating conditions and are equipped with electrical protection systems.
– The operator can set all parameters, enter data and perform calibration operations on the touch screen. All information about the process, production, etc. is also visible and can be printed by the operator.
The operator can choose between automatic or manual operations on the display. Digital indicators allow the operator to monitor voltage and current values on the screen.
– The system provides real-time information for the operator. This ensures quick and safe preparation for work.
– The system, which includes PC SCADA software, printer, UPS, allows the operator to perform all control functions, receive reports, detect failures, etc. on a PC screen with visualization support.
- The operator can enter a large volume of applications, enter all information about the client and the shipment into the system, where production information is stored for one year.
- Remote maintenance is possible via the Internet.
13- Cement silo (Option)
Type: External and vertical, bolted or welded. Volume: 60 T (or another).
Material and thickness of the cone: St 37 – 6 mm mm Material and thickness of sheet material of the body: St 37 – 4-5-6 mm
Material and thickness of the roof: St 37 – 4 mm
Supply pipe: Ø 114 mm
Closed staircase.
The roof is surrounded by parapets in accordance with CE standards.
The main body is reinforced with an NPU steel profile.
In the case of the type with bolt fastening, 2 pcs.
Silage can be transported 1 pc. By truck or container.
14- Auger (Option)
Size: Ø 219 x 8,000 mm
Motor: 9 kW
Brand : WAM (Italy)
15- Silo filter (Option)
Filtration area: 24.5 m2
3 electromagnets Valve with pneumatic cleaning.
Air supply 4.5 Nmc/h
Brand : WAM (Italy)
It is completely realized with AISI 304 (excluding the element plate)
with a flange filter housing for fastening to a silo with a set of 24 bolts.
SAFETY VALVE, LEVEL INDICATORS, ACCESSORIES (Option)
Safety valve
Level indicators: 2 pcs., for maximum and minimum levels.
Bicuspid valve. Nozzles.
Brand : WAM (Italy)
Complete set of the Polygonmach plant Stationary 60:
- Bunkers of inert materials 4* 15 m3
- Inert weighing hopper 0.5 m3
- Weighing conveyor 600 mm* 12000 mm.
- 1- shaft mixer 0.5 m3.
- Cement capacity 400 kg.
- Water capacity 200 l.
- The system of chemical supplements 10 l.
- Control computer.
- Air compressor.
Warranty 24 months.
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