The official representative of the manufacturer - the Turkish company Polygonmach - offers high-quality equipment at minimal prices and convenient delivery terms.
The official representative of the manufacturing company offers Minimum Factory Prices.
Delivery of equipment to any region or country.
The manufacturer provides installation supervision and personnel training.
To receive a commercial offer, please send a request to our E-mail.
Mobile concrete batching plant Polygonmach Mobile 100 (100 m3/h) Turkey.
Characteristics:
Inert materials hoppers – 4 x 10 m3 Inert materials weighing hopper – 2 m3 Material feed conveyor – 800 x 15,000 mm Single-shaft mixer with lubrication system – 2 m3 OPTION: 2-shaft mixer or Planetary
Cement weighing hopper – 1200 kgWater supply system – 800 lChemical additive supply system – 30 lPneumatic systemControl room, air conditioningIndustrial computer, printerMobile chassis, platform 2 axles* 4 wheelsCement siloCement augerSilo filter – 24.5 m2 filtration area and accessoriesSensors, level control, other systems
1 – Inert materials bunkers:
Volume: 40 m3
Quantity: 4 x 10 m3
Metal: St 37 – 5-6 mm, corrugated sheet.
Unloading flaps: 4
Unloading: Electropneumatic cylinders: 800 x 300 mm, BRAND: REXROTH
The main body is reinforced.
Sand compartment vibrator: 2 pcs., 0.37 kW
Vibrator: OLI (Italy), Model: MVE 300/3
Air balloon.
Service platform.
2 – Inert weighing hopper:
Weighing capacity: 7,000 kg
Material: St 37 – 5 mm sheet metal
Vibrators: 2 pcs., 0.37 kW,
Brand: OLI (Italy), Model: MVE 300/3
Strain gauges: 4 pcs, 5000 kg/each. ,
Brand: ESIT
Double connection with both the mount and the chain.
3 – Material feed conveyor:
Size: 800 x 12,000 mm
Chassis: made of sheet metal – 4 mm
Electric motor: 15 kW, 1450 rpm, EMTAŞ
Reducer: DİŞSAN, reinforced
Bearings: FAG or SKF Brand
Reinforced body for harsh conditions.
Tape: EP 125, Layers: 4, Thickness: 10 mm
Manufacturer: DERBY
Emergency stop button.
Drive drums: Ø320 mm, thickness 5 mm.
Covered with rubber.
Running platform on one side and cover included.
5- Mixer: 1-shaft. (Option: 2-shaft mixer or Planetary.)
Loading volume: 3.0 m3
Unloading volume: 2.0 m3
Engine: 2*37 kW, 1450 rpm (EMTAŞ or equivalent Brand – Turkey)
Reducer: Reinforced type (DİŞSAN or equivalent Brand – Turkey)
Bottom and side wall plate - anti-slip coating HARDOX 450 sheet (SSAB – SWEDEN) thickness 12 mm, strength over 450 HBW;
Spiral (screw) type mixing blades, wear-resistant metal.
Mixing and scraping blades NI-HARD Cast Iron, hardness: 700 HBW
Hydraulic unit with manual pump for emergency opening of unloading doors;
All moving parts of the gearboxes and bearings are constantly lubricated with an oil bath;
Top cover (500 mm) with two inspection hatches and two opening doors with wide access. Pneumatic standard unloading door with three limit switches (open, half open, closed).
Modular inspection platform with access stairs and handrails. Mixing motors with class H insulation materials, protection class: IP55.
Automatic lubrication system: IP55.
Hydraulic drive: Insulation class H, Protection degree IP55,
Hydraulic motor: 2.2 kW
Automatic lubrication system (LINCOLN or equivalent – GERMANY) installed.
Bearings: FAG or SKF Brand – GERMANY
The inner surface of the unloading bucket is covered with wear-resistant sheet metal HARDOX 450 – 12 mm.
5 – Cement container
Volume: 1200 kg
Material: St 37 – 4 mm
Unloading by throttle valve with pneumatic cylinder. (WAM Brand – ITALY)
Flexible connection, with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
Vibrator: 1 pc., 0.18 kW, (Brand: OLI – ITALY), Model: 200/3
6 – Water supply system
Capacity: 800 l.
Material steel St 37 – 4 mm
Water is supplied using a pneumatic damper. (WAM Brand – ITALY)
Load cells, 3 pcs., 1000 kg/each. (Brand: ESIT)
7 – Chemical additive block
Volume: 30 l. Steel St 37 – 4 mm
Supply via pneumatic valve (WAM Brand – ITALY)
Load cells, 1 pc., 100 kg. (Brand: ESIT)
8 – Pneumatic system.
Compressed air cylinder: 500 l.
Brand: MARK (ATLAS – COPCO) USA
Type : Belt-driven piston compressor
Motor: 5.5 kW
Air pressure: 10 Bar
9- Control room:
Located on the factory chassis
The walls are made of 40 mm thick sandwich panels. 9000 BTU.
Air conditioning.
10- Computer control:
The automation system includes:
* Power panel and switches
* Dosing control terminals
* Automatic control unit
* Software
* Control panel
* Computer, screen and plotter (HP brand)
* PLC panel (SIEMENS brand) Electronic components are SIEMENS.
– The plant is fully automated and the system is controlled by a PC.
– The system is equipped with Siemens electrical installations and sensors. Remote stations with distributed I/O stations are also part of the plant automation.
– Advanced PLC programs and error management algorithms ensure high sensitivity in weighing and dosing even at maximum capacity.
The MCC and command panel are built for all operating conditions and equipped with electrical protection systems.
– The operator can set all parameters, enter data and perform calibration operations on the touch screen. All process, production and fault information is also visible and can be printed by the operator.
The operator can choose between automatic and manual operations on the display. Digital indicators allow the operator to monitor voltage and current values on the screen.
– The system provides real-time information to the operator. This ensures quick and safe preparation for work.
– The system, which includes PC SCADA software, printer, UPS, allows the operator to perform all control functions, receive reports, detect failures, etc. on a PC screen with visualization support.
– The operator can enter a large volume of orders, enter all customer and shipment information into the system, where production information is stored for one year.
– Remote maintenance is possible via the Internet.
11 Mobile chassis and frame structure:
Housing material: NPI 240
Steel profile.
Unloading height: 4.2 meters
Viewing platform, parapets and grilles included.
All mixer points and weighing hoppers are available and meet CE standards.
The chassis has 2 axles with 4 tires each.
The main trailer is connected to the floor lift truck by a pin (3.5 inches)
12 – Cement silo (Option-1)
Type: vertical, Bolted. .
Volume: 100 T (Or other).
Cone material and thickness: St 37 – 6 mm mm
Material and thickness of the body sheet material: St 37 – 4-5-6 mm
Roof material and thickness: St 37 – 4- mm
Supply pipe: Ø 114 mm
Closed stairs.
The roof is surrounded by parapets in accordance with CE standards.
The main body is reinforced with an NPU steel profile.
In case of bolted type, 2 pcs.
Silos can be transported by 1 unit.
Truck or container.
13- Cement auger (Option)
Size: Ø323 x 10.000 mm Engine: 15 kW
Brand: WAM (Italy)
14- SILO TOP FILTER (OPTIONAL)
Filtration area: 24.5 m2
3 solenoids. Valves with pneumatic cleaning.
Air consumption 4.5 Nmc/hBrand: WAM (Italy)
It is fully realized in AISI 304 (element plate excluded) with a flanged filter housing for attachment to the silo with a set of 24 bolts.
15- SAFETY VALVE, LEVEL INDICATORS, ACCESSORIES (Option)
Safety valve, Level indicators: 2 pcs.,
For maximum and minimum levels.
Bicuspid valve.
Nozzles
Brand: WAM (Italy)
16- Aggregate conveyor that feeds the aggregate into the hopper (Option)
Our mobile aggregate feeders can be moved only by vehicle, like our mobile concrete batching plants. When using mobile aggregate feeders for pre-feeding, the need for a loading ramp is eliminated, so investment in site infrastructure is minimized.
Hopper capacity: 7 m3
Conveyor size: 800 x 20,000 mm
Motor: 7.5 kW
Mobile 100 plant equipment:
Inert materials bunkers 4*10 m3Inert weighing bunker 2.0 m3Weighing conveyor 800 mm*12000 mm.1-shaft mixer 2.0 m3.Cement capacity 1200 kg.Water capacity 800 l.Chemical additive system 30 l.Control computer.Air compressor.Mobile chassis.
24 month warranty.
You must Register or Login to post a comment