Equipment for melting bitumen from big bags, capacity up to 10 t/h.
This equipment can be moved to another location if necessary.
All blocks are sized to fit on a standard truck.
Technical characteristics of the complex installation:
Thermal oil heater for the system – SET BİTÜMEN HEATİNG FACİLİTY (1 pc. BIG BAG melting system with a capacity of 4-10 tons/h, bitumen heater 1 pc. 1,500,000 kcal/h BAFALT THERMAL OIL HEATER, 0 automation, presented for your information.
– Big Bag installation, thermal oil heater, bitumen melting furnace in Big Bag, pumping group with pipelines and sensors connected into one complex, computer control unit for the entire plant.
– Productivity: 4-10 T/h.
– (Performance: Melting of bitumen in big bags varies depending on the outside temperature.)
– Length: 12000 mm
– Object length 18000 mm
– Height 2,300 mm
– Width... 2,350 mm
– The body is made of 6 mm thick ST-37 sheet metal.
– A total of 150 m2 of coiled tubing is made of 2-inch P235GHTC steel pipe inserted into the tank.
– Distribution is made to the internal coil through inlets with a 4-inch header pipe.
– Thanks to the 3 large lids, bitumen big bags can be easily placed using 2 cranes.
– Manual float system and temperature indicator.
– 2*3-inch bitumen pumps and 1*1-inch jacket pump have been installed.
– Bitumen valves and necessary connecting materials are available.
– Two 2-ton monorail cranes have been installed. And it is manufactured according to the required crane bridges and platform.
Thermal oil heater BAFALT BKYK-1500 for heating, fuel - diesel (option - gas, dual-fuel diesel/gas)
Capacity 1,500,000 kcal/h
Technical characteristics of the thermal oil heater:
BOILER MANUFACTURING AND MATERIAL – Boiler hot oil circulation pipes, SERPANTINE 2.5” drawn steel pipe (P235GH + TC1) Internal collector. Boiler body sheets are of quality ST37 according to DIN 17155. Boiling point 8 mm.
Option – 30 m3 fuel tank with liquid fuel supply system
INSULATION….: The boiler body will be covered with 100 mm thick mineral wool and then insulated with 0.70 mm thick galvanized sheet. IMBISAD EXPANSION TANK ..: The gas that will be formed in the heat transfer oil existing in the expansion tank due to heat will be released into the atmosphere. To prevent possible corrosion in hot oil, the expansion tank must have a design that will not be in constant contact with the open air.
Expansion tower.
Automatic control device: In addition to the necessary controls for fully automatic operation of the boiler and burner, high and low pressure control against temperature decrease or increase, and temperature and pressure control system, the control devices, in terms of quality and quantity, are 2 thermostatic regulators, 2 high and low pressure control devices, and an audible warning device to ensure that the facility operates in
Thermal grease pump and its characteristics:
Brand: STANDARD SKY 80/200,
Electric burner unit
Fuel: Diesel.
BAFALT ELECTRIC automatic control panel.
In our system, the temperature of the thermal oil can be counted digitally and can be set simultaneously. For this, the ELİMKO-2000 device is used in the panel. It can be seen that all pumps, burner, flow switch, PT-100 and other equipment operating in the system operate with safety signals. We also have warning and signal lamps. Thus, possible accidents are prevented by automatically shutting down the system in case of any malfunction.
– Productivity: 4-10 TONNES/HOUR. – (The capacity of the bitumen big bag will vary depending on seasonal conditions.
Maximum power - when operating in the summer season.
At air temperatures below +8 0C, the power drops, which is due to a change in the state of the bitumen - it becomes harder and takes more time to melt.
Length 12000 mmHeight 2300 mmWidth 2350 mmThe body is made of 6 mm thick ST-37 sheets. A serpentine pipe with a total area of 150 m2 will be laid in a tank made of 2 inch diameter drawn steel pipe P235GHTC. The serpentine inlet and outlet ports will be brought out of the tank, the necessary connecting flanges will be welded to the necks of such pipes. 5 big bag lids are placed on the roof sheet, large enough to easily place the materials inside the tank. A manual float system will be made and there will be a heat indicator.
There will be two parts of a 3-inch bitumen pump.
Bitumen valves and necessary fitting materials have been installed.
Crane system for Big-Bag bags
– The tonnage will be 2 tons.
– The steel rope will be 8 meters long.
– Direction of movement 4 (down-up)
– Main engine 2.2 kW/1000*d/dv.
– Lifting speed 8 mt/min.
– Working motor 0.37 kW/1400 rpm.
– Operating speed 12 mt/min.
– Heat-treated gear reducer of the gear group.
– Magnetic brake.
– Steel rope 10 mm Nuflex rope.
– Remote control.
– Inverter with driver.
Platform
– The removable modular system is bolted together.
– Stairs will be built to exit the platform.
Technical characteristics of a horizontal bitumen tank, volume 40 m3, heated by thermal oil:
– Diameter: 2100 mm, diameter with insulation: 2300 mm
– Length-12000 mm,
– sheet materials used in the manufacture of the tank are of ST 37 quality,
– Sheet thickness 6 mm,
– All welds are double-row inside and outside,
– Galvanized sheet 0.70 mm as insulating sheet,
– Tank insulation corner covers 2x20x40 mm Aluminum corner
– Insulation material – multi-row mineral wool 100 mm thick,
– the tank has inlets and outlets for hot oil,
– 3-inch flanges on the tank for filling and draining bitumen,
– 1 manhole cover (with grille) is installed on the tank.
– A tank made of 2-inch seamless steel coil pipe (P235GHTC 2INC DRAW STEEL PIPE) will have a heating surface area of 45 m².
– flanges suitable for all pipe outlets on the tank, welded,
– The tank is made of a body with 3 legs.
– All manufacturing of the tank and coil will be carried out after tightness control.
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