The official representative of the manufacturer - the Turkish company POLYGONMACH Makina - offers high-quality equipment at minimal prices and convenient delivery terms.
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Delivery of equipment to any region or country.
The manufacturer provides installation supervision and personnel training.
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Stationary concrete plant POLYGONMACH S 180 (180 m3/h).
Main components of the plant:
1. Aggregate material bunkers – 4 x 40 m3
Aggregate weighing hopper – 5 m3Aggregate material feeding conveyor – 1000 x 13000 mm * 2 pcs.Material loading conveyor – 1.200 x 32.000 mmAccumulation hopperMixer – platform and supports2-shaft mixer – 4 m3Cement weighing hopper – 2400 kgWater weighing hopper – 1200 l.10. Chemical additive system – 100 l.
Pneumatic system with compressorControl room with air conditioningControl computer, printer
Productivity 180 m3/h of compacted concrete.
Inert materials are supplied by a conveyor belt.
Aggregate material bunkers – 4 x 40 m3
Unit weighing hopper – 12,000 kg
Aggregate material feed conveyor – 1200 x 13,000 mm
Material loading conveyor – 1200 x 32,000 mm
Support frame of bunkers
Mixer – platform and supports.
2-shaft mixer (Option 1-shaft or Planetary) and lubrication system – 6/4 m3
Cement weighing capacity – 2400 kg
Water weighing system – 1200 liters.
Chemical additive weighing system – 100 l. galvanized
Pneumatic system
Air-conditioned control room.
Control computer, printer.
Cement silo – 100 tons and more (Option)
Cement auger (Option)
Silo filter – 24.5 m2 filtration area (Option)
Level sensors, pressure valves, etc. components. (Option)
– Aggregate material bunkers: Volume: 160 m3
Number of compartments: 4 x 40 m3
Body material: St 37 – 5-6 mm, corrugated steel sheet.
Number of unloading gates: 8
Gate discharge control: Electro-pneumatic gate Cylinders: 800 x 300 mm, BRAND: PEMAX
The main body is reinforced against deformation.
Sand compartment vibrator: 2 pcs., 0.37 kW
Vibrator OLI (Italy), Model: MVE 300/3
The air accumulator is on.
Service platform (on one side).
1 – Aggregate weighing hopper:
Weighing capacity: 12,000 kg
Body material: St 37 – 5 mm sheet metal
Vibrators: 2 pcs., 0.37 kW,
Vibrator: OLI (Italy)
Model: MVE 300/3 Equipped with strain gauges: 4 pcs.,
10,000 kg/each, Brand: PULSE
Double connection with both mount and chain
Aggregate conveyor:Conveyor dimensions: 1200 x 13,000 mm
Case material: NPU 140 mm
Steel Profile Steel C.
Electric motor: 11 kW, 1450 rpm, EMTAŞ Brand
Reducer: DİŞSAN, reinforced
Bearings: FAG or SKF
Reinforced body.
Tape: EP 125, Number of layers: 4,
Rubber band thickness: 10 mm
Manufacturer: DERBY
The emergency stop button is activated.
Drive drums: Ø320 mm, thickness 5 mm.
Drive drums are covered with rubber
3 – Aggregate material feed conveyor:
Conveyor dimensions: 1200 x 32,000 mm
Body material: bent sheet metal – 4 mm
Electric motor: 18 kW, 1450 rpm, EMTAŞ brand
Brand: DİŞSAN, reinforced type
Bearings: FAG or SKF Brand
Reinforced housings are used.
Tape: EP 125 quality, Number of layers: 4, Rubber tape thickness: 10 mm
Brand: DERBY
The emergency stop button is activated.
Drive drums: Ø360 mm, thickness 5 mm. Drive drums are covered with rubber.
A running platform on one side and a roof over the tape are included.
4 – Aggregate storage bunker:
Volume: 5 m3
Sheet steel: St 37 – 5 mm
Vibrator: 1 pc., 0.18 kW,
Brand: OLI (ITALY), Model: 200/3
Unloading unit: Electro-pneumatic cylinder: 100 x 250 mm, BRAND: PEMAX
5 – Mixer platform and supports:
Steel profile: NPI 240 mm
Unloading height: 4.2 m.
Observation platform – 2 levels, parapets.
All mixer points and weighing hoppers are available and meet CE standards.
7- Mixer 2-shaft type. Option: 1-shaft or Planetary.
Loading volume: 6.0 m3.
Unloading volume: 4.0 m3.
Mixer motors: 2*75 kW, 1450 rpm (EMTAŞ or equivalent brand – Turkey)
Reducer: Reinforced type. (DİŞSAN or equivalent brand – Turkey)
Bottom and side inner plate made of wear-resistant Ni Hard metal, 12 mm thick, minimum hardness 600 HBW;
Mixing blades are wear-resistant metal.
NI-HARD mixing and scraping blades Cast iron, hardness: 700 HBW
Hydraulic block with manual pump for emergency opening of unloading doors; All moving parts of gearboxes and bearings are constantly lubricated with an oil bath;
Top cover (500 mm) with two inspection hatches and two opening doors with wide access. Hydraulically operated standard unloading door with three limit switches (open, half open, closed). Closing is carried out by means of a pressure gauge on the hydraulic power unit;
Modular inspection platform with access stairs and handrails. Mixing motors with class H insulation materials, protection class: IP55.
Hydraulic Power Pack Motor: Class H insulation materials, IP55 protection level, Hydraulic system motor: 2.2 kW
The kit includes an automatic lubrication system (LINCOLN or similar – GERMANY).
Bearings: FAG or SKF (GERMANY)
The inner surface of the unloading bucket is covered with wear-resistant sheet metal HARDOX 450 – 12 mm.
8 – Cement weighing hopper:
Volume: 2400 kg
Steel body: St 37 – 4
Unloading by pneumatic cylinder. (WAM Brand – ITALY)
Connection to the mixer with a flexible pipe.
Load cells, 3 pcs., 2000 kg/each. (Brand: PULSE)
Vibrator: 1 pc., 0.18 kW, (Brand: OLI – ITALY), Model: 200/3
Water weighing system:
Weight capacity: 1200 liters.
Steel body: St 37 – 4 mm, Galvanized
Unloading by pneumatic cylinder. (WAM Brand – ITALY)
Load cells, 3 pcs., 1000 kg/each. (Brand: PULSE)
9 – Chemical additive system:
Capacity: 100 l.
Steel body: St 37 – 4 mm, Galvanized
Unloading by pneumatic cylinder. (WAM Brand – ITALY)
Load cells, 1 pc., 100 kg. (Brand: PULSE)
10 – Pneumatic system:
Compressed air cylinder: 1000 l.
Brand: MARK (ATLAS – COPCO or equivalent)
Compressor type: Piston compressor with belt drive.
Power: 4 kW
Air pressure: 10 Bar
12- Control room:
Dimensions: 4000(L)*2400(W)*2200(W) mm.
The walls are made of 40 mm thick sandwich panels. 9000 BTU.
Air conditioning.
Computer control:
The automation system includes:
* Power panel and switches
* Dosing control terminals
* Automatic control unit
* Software
* Control panel
* Computer, screen and plotter (HP brand)
* PLC panel (SIEMENS brand)
The electronic components are SIEMENS.
– The plant is fully automated and the system is controlled by a PC.
– The system is equipped with Siemens electrical installations and sensors. Remote stations with distributed I/O stations are also part of the plant automation.
– Advanced PLC programs and error management algorithms ensure high sensitivity in weighing and dosing even at maximum capacity.
The MCC and command panel are built for all operating conditions and equipped with electrical protection systems.
– The operator can set all parameters, enter data and perform calibration operations on the touch screen. All process, production and fault information is also visible and can be printed by the operator.
The operator can choose between automatic and manual operations on the display. Digital indicators allow the operator to monitor voltage and current values on the screen.
– The system provides real-time information to the operator. This ensures quick and safe preparation for work.
– The system, which includes PC SCADA software, printer, UPS, allows the operator to perform all control functions, receive reports, detect failures, etc. on a PC screen with visualization support.
– The operator can enter a large volume of orders, enter all customer and shipment information into the system, where production information is stored for one year.
– Remote maintenance is possible via the Internet.
13 – Cement silo (Option)
Type: External and vertical, Bolted or welded. Capacity: 100 T (Or other up to 1000 t).
Material and thickness of the cone: St 37 – 6 mm Material and thickness of the sheet material of the body: St 37 – 4-5-6 mm
Roof material and thickness: St 37 – 4- mm
Supply pipe: Ø 114 mm
Closed stairs.
The roof is surrounded by parapets in accordance with CE standards.
The main body is reinforced with an NPU steel profile.
In case of bolted type, 2 pcs.
Silos can be transported by 1 truck or container.
14- Auger (Option)
Size: Ø 323 x 10,000 mm
Motor: 18 kW
Brand: WAM (Italy)
15- Silo filter (Option)
Filtration area: 24.5 m2
3 solenoids. Valves with pneumatic cleaning.
Air supply 4.5 Nmc/h
Brand: WAM (Italy)
It is fully realized in AISI 304 (element plate excluded) with a flanged filter housing for attachment to the silo with a set of 24 bolts.
SAFETY VALVE, LEVEL INDICATORS, ACCESSORIES (Option)
Safety valve
Level indicators: 2 pcs., for maximum and minimum levels.
Double-leaf valve. Nozzles.
Brand: WAM (Italy)
Equipment of the POLYGON MACH Stationary 100 plant:
Inert materials bunkers 4*40 m3
Inert weighing bunker 5.0 m3
Weighing conveyor 1200 mm*13,000 mm.
2-shaft mixer 4.0 m3.
Cement capacity 2400 kg.
Water capacity 1200 liters.
Chemical additive system 100 l.
Control computer.
Air compressor.
24 month warranty.
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