EQUIPMENT FOR BIODIESEL PRODUCTION from any Vegetable oil – sunflower, rapeseed, cottonseed, coconut, etc.
Unlike companies that produce equipment for biodiesel production based on old, "barrel" technologies used more than a century ago, our company uses the principle of high-frequency magnetic pulse cavitation, which was used in secret technologies, which allows us to achieve significant advantages:
Undemanding to the quality of the source oil
High-frequency magnetic pulse cavitation reactors successfully and stably operate on both raw and refined oil, as well as all types of animal fats and their mixtures with oil. These are sunflower, rapeseed, linseed, palm, mustard, etc., with almost any acid number, as well as waste of over-fried oil from restaurants and bakeries, beef, pork and chicken fats - waste from livestock and poultry processing plants. At the same time, no reconfiguration of the equipment is required when changing the type of oil.
Single pass reaction«
In magnetic pulse cavitation technology, there is no need to carry out a second transesterification reaction, as in the old «barrel» technologies. The time to obtain finished biodiesel is reduced by 8-10 times.
No cleaning with sorbents, washing and drying of biodiesel is required.
In traditional technologies, it is impossible to immediately obtain biodiesel of the required quality. Therefore, it is necessary to wash it or use sorbents to remove all impurities. This requires additional equipment for washing the primary biodiesel (a mixture of water and alcohol is usually used for this) and an additional installation, the so-called vacuum drying. With the cavitation method of obtaining biodiesel, neither washing nor drying of the final product is required, respectively, there is no need to dispose of the used water or sorbent.
Minimum amount of alcohol and catalyst. No alcohol recovery.
One of the serious problems of "barrel" technologies is the need to add excess methanol to the reactor and, accordingly, its subsequent distillation (recovery). This requires the installation of additional equipment and electricity costs. In cavitation technologies, the amount of alcohol used in the reaction exactly corresponds to the stoichiometric composition, i.e. the minimum volume. There is no need to carry out a repeated transesterification reaction. Expensive and dangerous methanol distillation equipment is eliminated. The inevitable loss of alcohol during recovery is eliminated, the environmental situation and explosion safety are improved.
Minimum power consumption
Traditional methods of biodiesel production are based on heating the oil to 65-70° C. This requires significant energy consumption, in addition, the recovery of excess methanol (a necessary condition for the reaction in traditional technologies), additional transesterification, and vacuum drying lead to significant energy consumption. With cavitation treatment, this is not required, and as a result, electricity savings are 5-7 times.
Low-temperature reaction
Magnetic pulse high-frequency cavitation treatment in the reactor occurs at the molecular level. All components are exposed to magnetically directed cavitation pulses. Fatty acid molecules break up in the form of micro-explosions; this leads to a decrease in viscosity, an increase in the cetane number, an improvement in the energy characteristics of the future fuel, and also significantly increases the speed and quality of the esterification reaction. The reaction occurs at room temperature. There is no need to heat the oil.
Minimum overall dimensions of modules
Our automatic modules take up 5-10 times less space than traditional complexes of similar performance.
Biodiesel from oil.
Installation BNR 500 (500 liters per hour) automatic
The BNR 500 automatic system consists of:
PPS-CT 1200: electronic system for pre-dosing and processing of raw materials.
Roton-B 15 – magnetic pulse reactor for BNR 500.
Automatic control system (electrical cabinet, PLC, PC, software, etc.)
Pipes, fittings, etc.
Division system:
Separator tank, sensors, pump, valves, etc.
Electronic system for monitoring the filling, separation and unloading of finished products
Technical parameters:
Productivity, liters per hour 500
Rated power, kW 18
Weight (approx.), kg 785
Degree of automation – full
Operating mode – continuous
Processing capacity, kWh/liter (no more) 0.028
Capacity adjustment – yes
Area occupied by one module, 3.1 m2
Overall dimensions (L x W x H) 2650x1390x2290 mm
CTS has developed new modules for the production of BioST biodiesel based on the new PULSAR-CT 730 cavitation reactors. Eleven sizes of BioST units allow processing from one to sixteen cubic meters of oil per hour (and more, if necessary).
A particularly precise dosing system based on the Coriolis principle, new generation cavitation reactors, a reliable separation system that has proven itself over years of trouble-free operation, original software with a friendly interface - all this makes BioST the most efficient and modern equipment on the biodiesel production market.
For the production of BioST, we cooperate only with reliable and well-known global suppliers, such as Grundfos, Siemens, Schneider Electric, Moeller, Fanuc, etc.
Powerful BioST controllers monitor all parameters of the biodiesel production process, such as product flow, reactor temperature, separation process, output of finished products, and also control the operation and condition of all mechanisms included in BioST. The operator only needs to enter data about the initial products into the computer and press the START button - BioST will do the rest.
All BioST mechanisms have an ATEX certificate, which ensures safe operation of the installation with liquids such as methanol and catalyst.
BioST operates continuously and does not require operator intervention except in extraordinary cases. BioST will inform the operator of any error if it occurs during operation and will provide brief recommendations for troubleshooting.
BioST keeps track of the consumption of raw materials and equipment operating time.
BioST plants can process any type of vegetable oil and mixtures of different oils, as well as waste oils from restaurants, cafes, etc. Further processing of biodiesel obtained on BioST - washing, drying, methanol recovery - is not required. This allows to significantly reduce the production time of finished biodiesel and reduce electricity consumption compared to traditional outdated technologies.
The level of automation of BioST is maximized, which allows you to avoid the "human factor" and, as a result, significantly reduce possible operator errors.
BioST can be operated by an operator who has undergone initial technical training and has minimal computer knowledge.
BioSTs are designed for continuous operation for 24 hours and do not require special maintenance.
There is a possibility of providing a loan or leasing equipment through partners.
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